Are Robots Secure? The Manufacturing Industry's Cybersecurity Blind Spot

The robot cybersecurity landscape is evolving beyond firewalls to encompass multi-layered strategies

Jonathan Selby, tech industry leader at Founder Shield

September 23, 2024

2 Min Read
A person controlling robots from a tablet on a factory floor
Gett images

The robotics revolution continues to unfold, but a silent threat lurks — cybersecurity. Cybercriminals prey on manufacturers with gaps in their security, and the consequences are dire. Manufacturers must bridge this security gap before robots become easy targets for hackers. 

Blind Spots in the Factory: Why Robot Security Lags Behind

Industrial robots are changing manufacturing, but their increasing complexity has pushed cybersecurity issues to center stage. Traditional IT gets priority, and robots are left exposed. This could be due to a lack of awareness of robot-specific threats or the myth that robots are isolated from the network. 

Hackers can exploit these gaps to steal data, disrupt production lines, or cause physical harm. As robots get more integrated, manufacturers need to close the cybersecurity gap and treat their robotic workforce with the same security attention they give to traditional IT.

Rise of the Robot Workforce: New Risks, New Coverage Needs

While the influx of industrial robots creates exciting opportunities, such as robots used for warehouse automation. However,  it also comes with new insurance considerations. For starters, hackers pose a massive threat, potentially intercepting sensitive data transmitted between robots and control systems. This stolen data could include product designs, production schedules, or proprietary algorithms. More concerning, a hijacked robot could disrupt production lines, cause malfunctions, or even injure workers.

Related:7 Steps to Secure Your Video and IoT Devices Under the NIS2 Directive

While all connected devices are vulnerable, robots with internet access or those linked to external networks are prime targets. Manufacturers must prioritize robust cybersecurity measures to mitigate these risks. 

These dynamics require comprehensive coverage that addresses data breaches, production disruptions, and even potential physical harm caused by hacked robots. By working together, manufacturers and insurers can navigate the hopeful yet risk-filled world of robot-powered manufacturing.

Mitigate Manufacturing Mayhem: Robot Security Strategies

Manufacturers must implement a multi-layered security strategy to manage the risks associated with new robot efficiencies, including: 

  • Regular security audits: Identify vulnerabilities in robots and networks with regular security assessments.

  • Segmentation and access controls: Segment robot networks from traditional IT infrastructure and implement strict access controls to prevent unauthorized interaction.

  • Software updates: Maintain up-to-date software on robots and control systems to patch vulnerabilities promptly.

  • Partner with risk management specialists: Work with insurance professionals who understand the unique risks associated with robotics and can help tailor a risk management plan and insurance coverage to address these specific threats.

  • Employee training: Train employees on cybersecurity best practices to identify and report suspicious activity around robots.

Related:Technology is Changing the Conversation Around Digital Accessibility

By implementing these proactive measures, manufacturers can minimize the risk of cyberattacks, operational disruptions, and potential financial losses. Remember, a robust robot security strategy is an investment in your company's future.

About the Author

Jonathan Selby

tech industry leader at Founder Shield, Founder Shield

Jonathan spent the first five years of his professional insurance career working as a generalist broker at a traditional firm on Long Island. Intrigued by how to leverage technology in the industry, he joined the Founder Shield team in 2016 and quickly grew into his current leadership role of General Manager. Jonathan works to oversee client strategy and communication and has fostered a culture of providing unparalleled service and risk consulting for some of the fastest-growing companies in the world. Outside of work, he can be found on the basketball court and chess board — but not at the same time.

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